- Effective process controls to ensure continuous improvement.
- Continuous improvement from trial production analysis to technology validation and optimization in order to achieve better rate controls, cost reductions and production increases.
- Approximately 10 years of experience in the introduction of new optical module products. NPI team consists of engineers, including production technology, industry, electronics, software, mechanism, testing.
Facilities and Equipment
- Optical packaging: 10,000 square meter clean room with a constant temperature and humidity level 10000, multiple die attach, wire bond, laser welding, alignment equipment, etc.
- Assembly and testing: 6,000 square meter clean room with constant temperature and humidity level 100000.
- 10G&25G assembling: 10 production lines including hot bar, optical instruments, clean end face welding / soft plate bending and a full set of fixtures.
- 10G&25G testing: 70 sets of automatic testing systems including error detector, high-speed oscilloscope, optical attenuator, heat flow meter, and test fixture and software.
- 40G&100G assembling: 6 module assembling lines, including hot bar, full sets of soldering & flex bending fixtures, optical end cleaning, etc.
- 40G&100G testing: 90 sets of automatic testing systems including including error detector, high-speed oscilloscope, optical attenuator, heat flow meter, and test fixture and software.
- Automation of production lines.
- ESD & 6S control.
Planning and Management Ability
- Flexible planning and production management.
- Provided optical devices, IC, PCB, shell and other components, by first-class key devices partners in North America, China mainland, China Taiwan etc., to ensure the quality, cost and the delivery.
- Effective workshop management system, ensuring traceability, quality control and automatic test data processing.
- Perfect production plan and manufacturing operating instructions.
- Over eight years of manufacturing management experience and over five years of optical communications operation experience.
- Effective personnel training and certification system to ensure the worker skills sets.